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PS109e型噴氣織機(PS109E AIR JET LOOM)
產品類別:紡織產品 瀏覽次數:25114 更新時間:2019-5-7 10:30:29
   產品詳細介紹
PS109e型高速噴氣式織機樣本工廠:

陜西第八棉紡織廠、南通新飛紡織有限公司、西北國棉五廠、廣東佛山琪豐紡織有限公司

適應超高速設計

[Design by high speed]
強韌的兩側箱形機架和把橫梁作為主體的高剛性機架構造即使是織造厚重織物的超高速運轉,其對震動的抑制和耐久性都是超群的。也能進行穩定的打緯,織造出高質量的高密度織物產品。
Durable two side box frame and the structure of 4 horizontal beam with high angular rigidity,even weave weight cloth at high speed,the restraint of shake is preeminent.Also can proceed stable beating up and weave is high quantity.
保證了實行完全加油的循環系統

[Guaranteed the circulatory lubricate system]
在主傳動、送經、卷取、打緯和凸輪機等主要傳動部分都采用了油浴方式。另外,其他的加油部位也采用了強制集中加油和加注黃油,從而大幅度延長了加油的間隔時間并簡化了保全的作業。
At main driving,let-off,take-up and cam shedding etc.,These device adopt oil bath.Moreover,the other parts also adopt to concentrate lubricate with the butter,so extension partition time to add to oil,and maintain get to easy.
電控自動集中加油系統(選件)

[Auto concentrates lubricate system(choose part)]
動力·超啟動電機

[Driving-Rush start motor]
獨立的超啟動系統,使織機在啟動時可以產生8倍于通常運轉時的轉矩,以提高第一緯的打緯力量,防止停車檔的產生,適用于對高質量織物的織造。
Independent super start system can produce 8 times torque than usually at start,it can increase the power of the first bating-up and prevent weft crackiness.It suit to the high quantity clot.
圖文顯示中/英文i鍵盤

[Diagram text manifestation English i- keyboard]
根據操作工和保全工的作業情況,通過圖文顯示i鍵盤上4個不同的功能的操作鍵(監視、控制、服務和計數),可以選擇根據作業情況的顯示內容。
According the condition of operator and fixer,can use four function key (surveillance,control,service and count)on I-keyboard,can choose according to the work content.
FILLING

探緯器

[Feeler]
PS109e用于長絲的有一個探頭,用于短纖的有兩個探頭。可探知通常的短緯和被吹斷緯紗。高性能反射式探緯器可進行廣泛圍的探測,做到有效保護。另外,探頭頭部耐臟污強,具有非常高的可靠性。
Ps109e use one feeler for filament,used two feller for spun.Besides exploring usually short pick,can also explore the break pick.The high performance echo sensor can proceed extensive exploration,attaining absolutely safe.Moreover,the sensor bears the dirt strong,have very high dependable.
AJC引緯的自動控制裝置

[AJC--Automatic control equipment for filling]
PS109e裝備了AJC引緯自動控制裝置,該裝置是由計算機監視緯紗到達探緯器的時間,并對其變動通過引緯定時的控制進行補償的系統。特別是對從滿卷到小卷過程中的退繞張力的變化大的緯紗效果明顯。實現了穩定的引緯。
Ps109e equipment AJC,that device watch arrvie time of pick by computer,according its change to adjust filling time.Especially obvious effect for change tension from full beam to small beam.Realizes to stable filling.
穩定引緯的措施第一緯控制

[Measure for stable filling:The first filling control]
織機啟動時的第一次引緯因轉速與通常相比較為緩慢,容易產生長緯或沙短不良等引緯故障。PS109e采用電腦單獨控制第一緯的引緯定時,防止啟動時的長緯或短紗端的故障。
When the loom start,the first filling time is slow than usually,it easy creation long pick etc..PS109e adope computer controls alone the first filling,prevent long pick to stop.
APF自動對梭口

[APF auto to shuttle]
在發生引緯失誤時,織機在引入下一根緯紗前停止,進行自動反轉并停止在設定位置。失誤緯紗的處理和在啟動的操作非常容易,可以防止操作的失誤并可以增加看車臺數。
At take place filling error,the loom can stop before next filling and proceeding auto reversal,finding out the shuttle of the trouble pick and stop.It is easy to handle trouble pickand run again,can keep the error of operation and can increase operating number of loom.
FDP電子儲緯裝置

[FDP electronic storage pick device]
FDP電子儲緯裝置中,向鼓筒卷繞緯紗的導緯器的旋轉和織機的轉速是完全同步的。同時,止紗的紗銷的運動也是由計算機進行控制,因此即使變更織機的轉速,也無需再次調整FDP。
In FDP electronic storage pick device,winding pick is complete synchronous with loom speed.At the same time,the pin is moved by computer control,therefore change loom speed,also need not adjust the FDP again.
輔助主噴嘴

[The assistance main nozzl]
加強緯紗的輸送力,即使是在超高速或寬幅織造等不利于緯紗飛行的條件下,也可以減少斷緯,停止運轉。除有和主噴嘴聯動的標準型以外,還有可任意設定噴射定時的獨立控制型。可選裝WBS緯紗張力疏解于拉直裝置。
Let pick proceed the acceleration at low- pressure,can prevent harm yarn,even at super-speed or super-wide,also can easily stable filling,Besides there are standard type of associate with main nozzl,still it has can set up independent controltype for jet.
輔噴嘴的分別噴射控制

[Respectively control of sub nozzle]
對于不同種類的緯紗,利用設定分別的噴嘴與該緯紗相匹配的輔助噴嘴噴射的定時,實現了穩定的運轉,提高了織物的產品質量,節約了能源。
For different kind of pick,made use of distinguish jet time of sub nozzl,realizes to stable filling,increase the quantity of fabric,energy saving.
高速有余地的引緯及大力打緯

[Super-speed and filling enoughly ]
對于窄幅,采用4節連桿打緯,從而實現了即使在高速也能進行的穩定引緯。280cm以上寬幅采用了6節連桿打緯,從而實現了穩定引緯;實心搖軸加強了打緯力量。
For the narrow,because of adopting four connecting link beating-up with excellent evaluation,thereby realizes stable beating-up even in the high speed. A 6-link beating motion is used for wider looms.Above 280cm.
LET OFF

由于采用了高剛性的構造體,配裝了大直徑的經軸齒輪和裝配了滑動軸承的張力拉桿,可以靈敏的對應利用高速織造的高密度織物。
Because adopting high rigidity structure,equip big diametral warp beam gear and equip tension cross rod,can intelligent to weave weight fabric at super-speed.
保持經紗張力均勻的ELO電控送經裝置

[Keep evenness controled warp tension by ELO electricity send warp device]
ELO電控送經裝置利用設置在張力輥部的測力傳感器檢測出實際的張力,并通過計算機處理及其指令驅動反應速度超群的AC伺服馬達,控制經軸的送經。同時對于經軸直徑的變化進行自動的補償,因此送經精度極高,可以恒定的保持均勻的經紗張力,確保出色的織物產品的質量。
ELO electricity controls let off device detect fact tension by tension sensor under tension roll.And it control warp beam let off during drive AC servomotor by computer.Let off through diametral variety repair proceeding automatically,so it is very accuracy,can invariable keep warp tension,insure outstanding quantity of frabic.
不需要對梭口

[Do not adjust shed]
ELO電控送經裝置還可以根據紡機停臺時間的長短由計算機進行伸長的控制,通過經軸的反轉(倒轉)功能和織口控制功能控制織口的合適的位置。通過這一功能,可以消除停車檔,進行高質量的織造。
ELO electricity controls let off device can also console warp lengthening according to the stop time of loom by computer,control fit shed during reversal function.Pass this function,can eliminate weft crackiness,proceed high quality weaving.
積極松經裝置

[Do not adjust shed]
對由于經紗的開口而產生的經紗長度的變化,可以在開口時進行積極的補償。對織口的穩定和確保打緯十分有效。
For change of warp length during sheding,can active compensate.It is very valid for filling.
織口控制

[cloth fell control]
在停機時緩和經紗的應力,通過再啟動使織口復位,可以有效地防止在織造斜紋或緞紋時所產生的停車檔。
Loose warp while loom stop,then strain warp when start.It is valid to control weft crackiness when weave twill or stain.
TAKE UP

機械式連續間接卷取(MTU)

[Continuous indirect mechanical take up device(MTU)]
由于采用了機械式間接卷取,因此可以在不停機的狀態下進行落布。在卷取傳動上使用了多板式的盤式制動器。從而消除了打滑現象和卷皺,使卷取平整。
Because adopte continuous indirect mechanical take up device,therefore can fall cloth when running.Use friction shoe in take up dirve,so avoid skid and wrinkle and make cloth flattening.
電子式卷取裝置(選件)

[electricity take up device(choose part)]
采用AC伺服電機系統,使卷取和織機完全同步。打緯密度可在i鍵盤上進行設定而不要變換齒輪,同時可以進行變緯密織造。(ETU)
SHEDDING

消極凸輪機

[Negative cam]
提高了零部件的耐久性,可以進行高速適應性強的經紗開口,是一種適應超高速的凸輪機。
Adopt super-speed nagative cam in ZCM machine.Increases the enduring of the parts,can proceed super-speed adaptability shedding,it is a super-speed cam machine.
多臂開口

[Dobby shedding(choose part)]
可選機械/電子、消極/積極以及上置/下置式多臂裝置。
Can choose the electronics type,negative type / positive type and underneath type / overhead type equipment.
LENO

行星式絞邊裝置

[The planet type leno equips]
采用行星式齒輪方式的絞邊裝置,可以適應高速化。對于各部位的磨損采取了有效的措施,形成不發生松皺的堅固布邊。
The leno device of planet gear can adapt high speed.We adopt cure no risk at all for every part.Becoming the hard cloth side that do not take place the wrinkle.
短經自停裝置

[Broken warp stop device]
短經自停裝置具有高靈敏度的反應,在經紗斷頭時可以立刻使織機停止。任為選擇件,還有一種容易發現斷經位置,顯示列數的形式。
Broken wrap stop device have high sensitivity ratio,while broken warp can make loom stop immediately.As a choose part,still having a kind of easy discover broken warp position,slowing that row position.
電氣控制 Electric Control

為了滿足噴氣織機對高速化、通用化以及高質量的要求,將基本功能的控制全部統一在32位的主線板上,并對大容量的控制數據進行高速處理。高速的判斷則利用和光通訊電纜相接的i鍵盤執行。
易操作、高性能的人機接口...中文i鍵盤

[Easy operation,high performance man-machine interface...i keyboard...English,Indanisa]
I鍵盤上配備有高亮度液晶顯示器,除可以自動顯示運轉信息、保全信息和織造長度的信息以外,還可以進行自動控制,自動條件設定和多功能的使用。畫有示意圖的操作鍵是以色和配置來區分不同的功能(保全工用、管理用和操作工用)。操作工所需的信息利用中央的3個鍵即可得到,使用簡便性。另外,如配備連接單元,還可以成為與TCCs 等外部的主計算機進行對話的終端,進行雙向通訊。4、6、8噴,電子控制任意選緯,適于普通及多色織造。
Provide LCD i keyboard can clear seeing from any position.Excluding automatically showing running information,repairing information and clothing length,also can proceed autocontrol,automatic condition set and multi-function usage.Operation key of diagrammatic drawing are distinguish function by color and position.(fixer,manage and operator) Operator can attain massage by 3 center key,usage is quit simple.Moreover,if equipment connect unit,it also can become dialogue termination with the exterior computer,proceeding both way communication.
計數功能

[Count function]
織造長度可以用米或碼顯示。還可以顯示下次落布的預測時間和了機的預測時間。
Unit of cloth length can use meter or yard.Also can show forecast time of the next cloth and forecast time of warpout.
停車原因顯示

[Stop cause showing]
當織機由于故障停車時,通過自我診斷功能可以將檢查項目和需要更換的部分顯示出來。在停車時,顯示停車原因和停車時間。
When loom stop that occur trouble,the loom can show check item and repair part.While stop,it show stop cause and stop time.
保全鍵

[Fixer key]
當操作工呼叫保全工時使用。如按下一次該鍵,4色指示燈的紅燈閃亮,再按下一次時紅燈停止閃亮。
It is used when opertor call fixer.If press,the red- lamp of four tower lamp flash, if press again,the red lamp stop flash.
便于攜帶的記憶卡系統

[Memory card system that convenience carry]
這是將織機的設定條件寫入記憶卡并進行保存的系統。還可以將記憶卡中的記錄輸入到其他織機上,并可以防止設定失誤。如備有不同織物規格的記憶卡,還可以迅速進行織物品種的跟換。
This is write loom craft into memory card and save.And can write craft from memory card to other loom.So not set by hand and avoid fault.If have the memory card of the different loom craft,can also proceed renewal variety quickly.
織機電腦監控及統計功能

織布廠通過專用計算機網絡,可以實現對每臺織機的運算記錄進行統計、匯總,從而實現工廠電腦集約化管理。
色紗探緯器(選件)

[color weft feeler](choose part)
反射式色紗探緯器可以可靠地探測所有緯紗的短緯和長緯,能夠穩定地進行引緯,而且不需要穿筘幅專用的鋼筘。
The echo color weft feeler can check all of short and long pick,can stabilize filling,and do not need special reed.
全自動探緯控制器(選件)

[Auto-detection weft feelers](choose part)
無需人工高速即可自動工作在靈敏度合適狀態。
Feelers may operate at high speed on the best state without the help of peope.
規格尺寸

[Dimensions]
紡機筘幅(Reed Width)
A
B
D
W
1900(75¨)
1900
2540
1300
4320
2300(91¨)
2300
2940
1700
4720
2500(98¨)
2500
3140
1900
4920
2800(110¨)
2800
3440
2000
5220
主要技術參數

項目
規格
選配件
筘幅
公稱筘幅:190、210、230、250、280、330、340、360、390cm
有效筘幅:公稱筘幅減0-60cm(190-250cm)
公稱筘幅減0-80cm
                公稱筘幅減0-80cm (280cm以上)
織造范圍
短纖:120-5S/1
長絲:56D-600D  
緯紗選擇
雙噴專用9*9;
雙噴、四噴自由選緯
動力
通過電磁制動器直接控制定位停車
超起動馬達3.0kw(凸輪開口)、3.7kw(多臂開口)、5.5kw(提花)
雙邊按鈕開關操作
引緯
主噴嘴、輔助主噴嘴、輔噴嘴、異形鋼筘
延伸噴嘴
引緯控制:電磁閥(SVU)
WBS緯紗拉直器
開口
消極式凸輪開口:多達8頁綜框
曲柄式連桿開口:4頁或6頁綜框
 
積極式凸輪開口:多達8頁綜框
 
多臂開口:多達16頁綜框
 
大提花開口
 
送經
電控式連續積極送經(ELO)
雙經軸、雙后梁
積極松經
經軸邊盤直徑
Ø800mm Ø1000mm Ø1100mm
卷取
機械式連續卷取(MTU)
電子卷取(ETU)
緯密范圍:25-205根/英寸(機械卷取),25-300根/英寸(電子卷取)
 
卷布徑:Ø600mm(凸輪、多臂、提花開口) Ø520mm(曲柄開口)
大卷裝Ø800mm
打緯
曲柄式多筘座腳打緯機構
四連桿打緯(190-280筘幅),六連桿打緯(280-390筘幅)
 
配備搖軸中間支撐架、搖擺平衡器
 
測長儲緯
電子鼓筒式儲緯器(FDP)
直排震動式
緯紗架
落地式4只筒紗(2噴),落地式8只筒紗(4噴)
布邊
行星齒輪式咬邊裝置
紗端處理
棄邊卷取3只齒輪式
剪緯
機械式剪刀
自動式
潤滑
主傳動部分為油浴方式、手動集中供油(黃油)
自動集中供油
停車裝置
緯紗:光電式探緯器、雙探頭
經紗:電氣接觸式6列停經片 LED顯示列
 
其他:絞邊紗、棄邊紗斷頭自停
 
停車原因顯示:在i鍵盤顯示信息,多功能4色LED燈停車顯示
 
自動化
控制:多功能微機控制系統,具有參數設定/控制/監控/自我診斷/人工智能界面
找斷緯裝置:自動找梭口(APF)
 
通過變頻器作慢點動(正反轉)
 
其他:監控器輸出端子
集中監控管理系統
記憶卡系統
噴射自動控制(AJC)
自動氣壓控制
[Main technique parameter]

Item
Specification
Optional
Reed Space
Norminal:190、210、230、250、280、330、340、360、390cm
Useful reeding width:same as nominal width maximum reduction:80cm
Yarn range
Spun:Ne 100-Ne5
Filament:56D-600D  
Welf Seletion
2-color mixing, 2-color at-will,4 colors,6 colors
Drive
Direct start of rush-start motor dirve
Motor power: 3.0kw(cam shedding)、3.7kw(dobby shedding)5.5kw (jacquard)
Push-button operetion with both hands
Welf Insertion
Main and sub-nozzles combined system
Stretch nozzle
Profile reed
Auxiliary main nozzle
 
Shedding
Crank plain shedding:Shaft number:4
Positive cam shedding:Shaft number up to 8
 
Negative cam shedding:Shaft number up to 8
 
Dobby shedding(Electronic,Positive,Floor-mounted): Shaft number up to 16
 
Jacquard shedding
 
Let-off
Electronic let-off(ELO),with kickback function
Twin beam
Negative easing
Flange dia,Ø800mm  
Take-up
MTU Mechanical take-up
Pick density:25-205 picks/inch(MTU),25-300picks/inch(ELO)
Electronic take-up
Max,take-up diameter: Ø600mm(Cam,dobby,Jacquard shedding)Ø520mm (crank shedding)
 
Beating
Carnk type beationg,multiple sley sword beation
4 links(Reed space up to 230cm),6 links(Reed space 250cm or more)
 
Measuring/storing
FDP free Drum Plloing
Filling supply stand
Floor Mounted for 4 pacdages(2 colors),Floor Mounted for 8 packages(4 colors)
Selvedge
Planetary gear motion
Waste Filling Removal
Catch cord type(3-roll type),catch cord type(Gear type)
Cutter
Mechanical cutter
Lubrication
Oil bath system for main driving parts,centralized lubrication (Manual grease)
Central oil filling system
Auto-stop Motion
Filling yarn:Reflective weft feeler
Warp yarn:Electric 6-row contact bar system
 
Others:Stop notion for selvage and catch cord yarn
 
Stop cause indication:Indication by message on Navi-Board
 
Auto-Matical
With i-Board(Data setting,automatic control,monitoring,self- diagnosis function)
Pick finding:APF Automatic Pick Finder
 
Slow inching by inverter(Forward,reverse)
 
Monitor output terminal
 
Memory card system
 
Automatic jetting control
 

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